Shunzhi Machinery Successfully Delivers Fertilizer Granulators to Indonesia

A Major Breakthrough in the Southeast Asian Fertilizer Market

Amid the global development of the fertilizer industry, Shunzhi Machinery has recently successfully delivered 16 high-performance double-roll extrusion granulators and 1 cage crusher to an Indonesian client. This delivery marks a major breakthrough in the Southeast Asian fertilizer equipment market, consolidating its achievements in international market expansion and establishing its position as a core supplier in the region, which has attracted widespread attention in the industry.

Outstanding Performance of Core Equipment

Double-Roll Extrusion Granulator: The Core Driver of Fertilizer Production

As a core equipment in compound fertilizer and organic fertilizer production lines, the double-roll extrusion granulator forms materials into granules through the relative rotation and extrusion of double rolls. It boasts core advantages such as high granulation rate, low energy consumption and strong stability, making it a key equipment for efficient fertilizer production.

With a granulation rate of over 85%, the equipment produces uniform and plump finished granules. It can increase qualified output with the same raw material input, reduce rework costs, and significantly enhance the economic benefits of production enterprises.

Adopting dry granulation technology, it eliminates the need for a drying process. Compared with traditional wet granulation, its energy consumption is reduced by 30%-50%, which not only conforms to the global trend of energy conservation and emission reduction, but also helps enterprises reduce production costs and enhance sustainable development capabilities.

The equipment uses high-hardness alloy steel core components such as Cr12MoV, featuring a compact and wear-resistant structure that enables long-term high-intensity stable operation. Its user-friendly maintenance design reduces downtime and improves equipment service life and efficiency.

It has strong adaptability to raw materials, capable of efficiently processing NPK compound fertilizer raw materials as well as fermented organic fertilizer raw materials such as livestock manure and straw. This helps enterprises flexibly adjust production formulas to meet diverse market demands.

Cage Crusher: A Reliable Guarantee for Crushing Process

As a core equipment for fertilizer raw material pretreatment, the cage crusher provides high-quality raw materials for the subsequent granulation process through efficient crushing, directly ensuring the smooth and efficient operation of the entire production process.

Adopting the "material-on-material" centrifugal self-impact principle, it uses dual high-speed rotating cage rotors to centrifugally throw materials out and cause mutual impact and friction, achieving fast and efficient crushing while avoiding excessive wear of components.

It has strong crushing capacity and can easily handle hard raw materials such as caked urea. Compared with traditional hammer crushers, it has less wear and lower maintenance costs. The output particle size can be precisely controlled by adjusting the rotor speed, ensuring stable finished product quality.

In terms of output particle size, the cage crusher also performs excellently, ensuring uniform and stable output particle size. By flexibly adjusting the rotor speed, operators can conveniently and accurately control the output particle size, resulting in dry, fine and uniform powder. This uniform and stable output particle size is crucial for the subsequent granulation process, as it ensures the materials entering the granulator have good consistency, thereby improving the quality and stability of granulation. The final fertilizer granules are more uniform and high-quality in appearance, strength and composition distribution, enhancing the market competitiveness of fertilizer products.

The screenless design completely solves the problem of material blockage, adapting to raw materials with slightly higher humidity and ensuring continuous production. It has excellent sealing performance and can be connected to a dust removal system, effectively suppressing dust and reducing noise, meeting environmental protection and safety requirements.

Customized Services to Meet Unique Needs

In this cooperation with the Indonesian client, Shunzhi Machinery adapted to local production needs through precise customized services. The technical team conducted in-depth communications in the early stage of the order and achieved precise optimization of equipment parameters based on the characteristics of local raw materials and the client's production scale.

The team comprehensively analyzed key indicators such as chemical composition, particle size and moisture content of local raw materials. A special equipment adaptation plan was formulated to address issues such as easy caking of raw materials under tropical climate, ensuring stable equipment operation.

Based on the client's production scale requirement of several hundred tons per day, the equipment model and quantity were reasonably configured, and the material structure of core components was optimized to ensure the equipment's production capacity matches the demand, operates stably for a long time and reduces maintenance costs.

Targeted optimizations were made to the roller pressure, rotation speed and die shape of the double-roll extrusion granulator, and the rotor structure and rotation speed of the cage crusher were adjusted to ensure that granulation quality, efficiency and crushing effect are perfectly adapted to local production needs.

After commissioning, the customized equipment achieved dual optimization of production capacity and quality. The uniformity and strength of the produced fertilizer granules met the standards, winning high recognition from the client. This demonstrates Shunzhi Machinery's customer-centric service philosophy and market responsiveness.

Strict Quality Control Wins Client Praise

Shunzhi Machinery regards quality as its lifeline. In this delivery, a strict quality control system was implemented throughout the process from core component processing to complete machine testing to ensure equipment performance meets standards.

Core components are manufactured using high-precision processing equipment and multiple processes. For example, the rollers of the double-roll extrusion granulator undergo forging, heat treatment and other processes to ensure uniform surface hardness and qualified dimensional accuracy, laying a foundation for stable granulation.

Complete machine assembly follows standardized procedures, with precise control of part installation accuracy and transmission system synchronization to ensure coordinated operation of all components and avoid equipment failures caused by assembly issues.

After assembly, both no-load and load tests are conducted to inspect equipment performance, stability and safety protection devices. Actual working conditions are simulated to verify key indicators such as production capacity and granulation quality, ensuring the equipment meets standards.

All equipment passed the acceptance inspection by the Indonesian client at one time. After commissioning, the production efficiency and particle quality exceeded expectations, winning high praise from the client. This not only confirms Shunzhi Machinery's technical strength but also deepens client trust.

Future Outlook: Continuous Innovation to Serve the Global Market

In the future, Shunzhi Machinery will adhere to the concept of "Quality First, Customer-Centric", increase R&D investment, and improve the technical level and reliability of fertilizer equipment to respond to the demand for efficient and environmentally friendly equipment in global agricultural modernization.

Focusing on the production needs of new fertilizers such as bio-fertilizers and slow-release fertilizers, the company will develop efficient fermentation, precise mixing and granulation equipment. At the same time, it will promote the intelligent upgrading of existing equipment, introducing IoT and big data technologies to realize remote monitoring and intelligent control.

Through intelligent transformation, real-time monitoring of equipment operating parameters, remote fault diagnosis and intelligent control will be realized to reduce downtime. Big data analysis will be used to optimize equipment performance and improve management and maintenance efficiency.

The global service system will be improved to provide full-process services from single machines to complete production lines, covering project planning, equipment selection, installation and commissioning, technical training and after-sales maintenance, adapting to the needs of enterprises of different scales.

Brand influence will be enhanced through international exhibitions and technical seminars. Cooperation with overseas distributors will be strengthened to build a sales network, accurately meeting local needs and providing convenient and efficient service support for global clients.